Capabilities & Services
Composite Capabilities
End-to-end composite manufacturing from structures and assemblies through bonding, finishing, and painting
What We Build
Composite Capabilities
Composite Structures & Assemblies
Wing-to-body fairings, panels, and doors, radomes, ISR mission structures including workstations, consoles, racks, enclosures, and aero engine structures including outlet guide vanes, acoustic panels, and fan track liners.
Capabilities
Complex and Sub-Assemblies, Autoclave Curing, Compression Mold, Composite Bonding, Core Machining, Core Forming, Reticulation, Paint, Non-Destructive Testing & Inspection, FEA Analysis, Process Development, and In-House Tool Design and Build.
Our Process
From Customer Input to
Full-Rate Production
A proven workflow that takes your requirements from concept through certified, production-ready composite structures
Design
SolidWorks®, CATIA®, and Unigraphics®.
Analysis & Testing
ABACUS® and Cosmos-M® for FEA analysis and structural simulation.
Production
Tool design and fabrication, supply chain management, part molding, CNC machining, assembly, finishing and painting, and inspection.
Results
Lower weight, lower cost, superior performance, and full-rate production with ongoing customer support.
Our design-to-production process starts with your requirements — geometry, load requirements, testing requirements, and envelope definition — and moves through our engineering and tooling expertise to deliver validated, production-ready results.
Infrastructure
Equipment & Services
Purpose-built infrastructure for precision composite manufacturing
Core
5-Axis CNC, 3-Axis CNC, Dual head 3-Axis CNC
Layup
Clean rooms, automated ply cutters, Virtek laser ply locating
Cure
Autoclaves (max 10 ft dia. × 30 ft), ovens (up to 8 × 10 × 12 ft), presses (150-ton max)
CNC
5-Axis CNC, 3-Axis CNC, machine centers (tooling)
Assembly
2x EMA areas, automated grit blast, automated part wash, reticulation
Paint
2x paint booth, dry booth, 3x finishing booths
Inspection
Hand inspection, 2x fixed-based CMM, 3x portable CMM, laser scan, blue light inspection
NDI
C-scan (7-axis, 30 ft), A-scan, X-Ray/attenuation, Level 1, 2, 3 onsite
Mechanical Testing
Compression, fatigue, flexural, shear, tensile
Markets
Markets We Serve
Aerospace Defense
Reflectors, radomes, EMI-shielded mission structures and workstations, racks and enclosures, and complex assemblies for military platforms including P-8 Poseidon, CH-47 Chinook, F/A-18 Hornet, V-22 Osprey, CH-53K, E-2D Hawkeye, and MH-60R Seahawk.
Commercial Aerospace
Wing-to-body fairings and inlets, machined core details, control surfaces, and interiors. Aero engine structures including outlet guide vanes, acoustic panels, and fan track liners. Supplying programs for leading OEMs.
Medical / Imaging
Composite structures for medical equipment and imaging systems, including oncology table tops and extensions, orthopedic tables and beams, computed tomography (CT) tables and headrests, and baggage screening tunnels.
Get In Touch
Ready to Discuss
Your Next Project?
Whether you’re exploring a new composite application or looking for a qualified manufacturing partner, we’d like to hear from you.
25 Performance Dr
Bennington, VT 05201